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Omron VT-S1080 13 / 09

Omron VT-S1080 is a circuit board appearance inspection device with high precision, high efficiency, and intelligence, widely used in the electronic manufacturing industry. The following is a detailed introduction to the device:

 

 

1、 Basic Information

Brand: OMRON

Model: VT-S1080

Application field: Appearance inspection of circuit boards

 

2、Technical features

High precision inspection:

Equipped with Omron's patented MDMC (Multi Directional/Multi Color) lighting technology and MPS (Micro Phase Shift) moir é stripe light technology, the angle and height are calculated based on the color of the solder, achieving true 3D detection.

It can freely light up all directions or multiple colored lighting, and use the phase information evolved by MPS, combined with AI algorithms, to achieve more accurate welding shape restoration, thereby reducing zero misjudgment and zero missed judgment.

 

Efficient inspection:

The equipment is designed with high-speed cameras and optimized lighting systems, which can quickly complete the appearance inspection of circuit boards and improve production efficiency.

The automatic resolution switching function ensures high-precision and high-speed inspection under different inspection items.

 

Intelligent operation:

The initial programming is simple and fast, automatically generating logical settings based on part information and inspection windows to achieve production line automation.

The threshold value can be automatically adjusted, reducing reliance on skilled individuals and minimizing programming time and skill requirements.

 

Quantitative inspection combined with AI:

Quantitative inspection based on international standards, using numerical values that meet specifications as the inspection benchmark for direct application.

Expand the scope of application of AI tools to address customers' concerns about adverse outflows and data volume.

 

M2M system linkage:

Equipped with Omron's control technology, real-time collection and visualization of all internal information units of the equipment are achieved, supporting predictive maintenance and quality traceability.

 

3、 Hardware composition and performance

Camera: The resolution of the direct view camera is 12Mpix, and the resolution of the oblique view camera is 5Mpix.

Resolution: 12.5 μ m for direct view and 10 μ m for oblique view.

Field of View (FOV): Direct view 50.0 × 37.5mm, oblique view 25.9 × 19.4mm.

Power supply: AC 200-240V (single-phase), variation range ± 10%, 50/60Hz, rated power 2.0kVA (maximum current 10A).

Dimensions: 1180 (W) x 1450 (D) x 1500 (H) mm (excluding tower lights and display parts).

Weight: Approximately 1240Kg.

Detecting circuit board size: single track 50 (W) x 50 (D)~510 (W) x 680 (D) mm, double track 50 (W) x 50 (D)~510 (W) x 330 (D) mm.

Thickness: 0.4-4mm.

 

4、 Applicable environment and inspection items

Temperature range for use: 10-35 ℃

Humidity range: 35-80% RH (no condensation)

Inspection items: including component height, component floating height, component tilt, missing parts, wrong parts, polarity errors, flipping, OCR detection, 2D code, component offset (X/Y/angle offset), solder climbing (solder climbing height, solder climbing length, end welding width, welding immersion angle, side welding length), solder pad exposure, foreign objects, solder pad abnormalities, electrode offset, electrode morphology, electrode presence, solder beads, solder joints, component distance, component angle, etc.

 

5、 Market Application and Feedback

Omron VT-S1080 has been widely used in the field of circuit board appearance inspection, and its high precision, high efficiency, and intelligence are highly praised by users. Meanwhile, Omron also provides comprehensive after-sales service and technical support to ensure that users can fully utilize the performance advantages of the device. In multiple exhibitions and practical applications, VT-S1080 has demonstrated its outstanding performance and stable quality, providing strong support for the innovative development of the electronic manufacturing industry.

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